Templates and records · UNE 73401
Nuclear inspection and test plan (ITP) template
The ITP sets out each manufacturing operation with its inspection, who performs it and whether work may continue without it. Once signed, it becomes the record that everything was inspected on time.
In one sentence
The inspection and test plan sets out the sequence of manufacturing or erection operations, the inspections and tests for each with their procedure and acceptance criterion, who takes part —manufacturer, quality assurance, licensee inspection— and which points are mandatory hold points, and once signed it serves as a record, because the inspection criterion of nuclear quality assurance requires planned inspections and hold points that cannot be passed without authorisation, as CSN guide GS-10.5 explains.
- Type of information
- Mandatory record Inspection, testing and inspection status criteria; GS-10.5. Lifetime record for the licensee (IS-24)
- Who fills it in
- Manufacturer’s quality assurance Prepares it with engineering; it is accepted by the licensee, which marks its own hold and witness points
- When
- Before manufacturing begins Signed off operation by operation as the work proceeds
- How long it is kept
- Lifetime or at least 5 years IS-24 requires licensees to keep as lifetime records, for the whole life of the facility or component, those meeting any of its criteria, and to keep non-permanent records for at least five years. Suppliers apply whatever the licensee’s purchase order specifies.
What the standard requires
What UNE 73401 demands and what it leaves to your judgement
Nuclear quality assurance criteria call for an inspection programme for activities affecting quality, carried out by people other than those performing the work, with procedures, acceptance criteria and, where required, mandatory hold points beyond which work does not continue without the corresponding inspection.
They also require the inspection status of each item —pending, accepted, rejected— to be identified so that it is not used before being verified.
Inspection and test records for structures, systems and components are lifetime records under Instruction IS-24.
Structure
Fields the template should include
- Item, order, safety class and ITP revision
- Operation in sequence
- Reference document: drawing, procedure, specification
- Inspection or test and acceptance criterion
- Involvement of each party: performs, witnesses, hold point, document review
- Record produced
- Signature, date and result of each intervention
- Release of the hold point and who authorises it
- Final inspection status of the item
Example
Example: ITP for a safety-class support
Company, people and figures are fictitious: the example only shows what a properly completed record looks like.
| Field | Content |
|---|---|
| Item | Support SP-114 · order PD-4471 (fictitious) · ITP revision 2 |
| Operation 1 | Material receipt: review of certificates and marking · quality assurance performs · licensee document review |
| Operation 2 | Fit-up and tack welding: dimensional check · manufacturer performs |
| Operation 3 | Welding to WPS-022: visual inspection · quality assurance · hold point |
| Operation 4 | Radiography of butt welds · evaluated laboratory · licensee witnesses |
| Hold point | Operation 3 released by the quality assurance inspector on 12 March 2026 |
| Operation 5 | Final dimensional check and dossier review · licensee hold point · released on 19 March |
| Final status | Accepted · green tag and final dossier issued |
At the audit
Mistakes auditors commonly flag
- Operations after a hold point carried out before it is released.
- Inspection signatures without a date, or all added at once at the end.
- An ITP that does not match the current revision of the drawing or procedure.
- Items in the workshop with no indication of their inspection status.
- The licensee is not notified of its witness points in time.
In Kimobox
How this record is kept in Kimobox
- 1Inspection and test plans are recorded per item.
- 2Each item’s inspection status is documented in its file.
- 3Every hold point carries the signature, date and name of whoever released it.
- 4Inspection and test results are linked to the item and its traceability.
Frequently asked questions
What people ask us before getting started
What is a hold point?
An operation in the plan beyond which work cannot continue until the inspection has been performed and released by the designated person, from the manufacturer or the licensee.
How does it differ from a witness point?
At a witness point the person who should attend is notified, but if they do not turn up within the agreed time the work may proceed. At a hold point, it may not.
Who inspects?
People other than those who did the work being inspected, with the necessary qualification. The licensee may add its own inspections on top of the manufacturer’s plan.
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Sources
Where each figure comes from
References to the official text in force. If a standard is revised, this page is updated and the review date says so.
- Guía de Seguridad GS-10.5 (Rev. 1) — Garantía de calidad de procesos, pruebas e inspecciones de instalaciones nucleares (Quality assurance of processes, tests and inspections) Consejo de Seguridad Nuclear (Spanish Nuclear Safety Council) · July 1999
- Instrucción IS-24, de 19 de mayo de 2010, del Consejo de Seguridad Nuclear, sobre el archivo y los periodos de retención de los documentos y registros de las instalaciones nucleares (CSN Instruction IS-24 on archiving and retention periods for nuclear facility documents and records) BOE-A-2010-8779 · BOE no. 133, 1 June 2010
- 10 CFR Part 50, Appendix B — Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants (an alternative accepted by GS-10.1) U.S. Nuclear Regulatory Commission · Current text