Templates and records · IATF 16949
IATF 16949 templates and records
Nine records that IATF 16949 adds to ISO 9001 in the automotive industry, with the clause that calls for each, the industry manuals customers usually require and a completed example.
In one sentence
IATF 16949 sits on top of ISO 9001 and adds records specific to the sector: customer-specific requirements, the contingency plan, process FMEA, the control plan, part approval (PPAP), measurement systems analysis, capability studies, process audits and problem solving; the standard sets what must be demonstrated and leaves the method to the customer’s requirements, which in practice point to the AIAG and VDA manuals.
- Current edition
- IATF 16949:2016 With its Sanctioned Interpretations and FAQs, which are mandatory
- Basis
- ISO 9001:2015 ISO 9001 records remain mandatory; IATF adds its own
- Retention of approvals and tooling
- Part life + 1 year Unless the customer or a regulatory agency sets another period (7.5.3.2.1)
- Manufacturing process audits
- All of them in every three-year period On every shift where manufacturing takes place (9.2.2.3)
- Reference FMEA
- AIAG-VDA FMEA Handbook First joint edition, 2019
Contents
IATF 16949 templates and records
Clauses are those of IATF 16949:2016, which always applies together with ISO 9001:2015. The AIAG and VDA manuals cited are industry references that apply when the customer requires them; they are not part of the standard.
Customer-specific requirements
How to build the customer-specific requirements (CSR) matrix IATF 16949 calls for (4.3.2): requirement…
Contingency plan
What the IATF 16949 contingency plan (6.1.2.3) must cover: risks to supply, response, customer notification…
Process FMEA
How to carry out the process FMEA required by IATF 16949: structure, functions, failure modes, severity…
Control plan
What the IATF 16949 control plan must contain (8.5.1.1 and Annex A): characteristics, specification, method…
PPAP
What the PPAP part approval file required by IATF 16949 (8.3.4.4) contains: the 18 elements, the submission…
Measurement systems analysis
How to document IATF 16949 measurement systems analysis (7.1.5.1.1): which gauges, which studies, acceptance…
Process capability and SPC
How to record the capability studies and statistical control IATF 16949 requires (9.1.1.1): initial Ppk…
Manufacturing process audit
How to plan and record IATF 16949 process audits: every process within three years, on every shift, checked…
8D report
How to complete an 8D under IATF 16949 (10.2.3): team, problem, containment, occurrence and non-detection…
Frequently asked questions
What people ask us before getting started
Are the AIAG manuals mandatory?
Not under the standard. IATF 16949 requires the methods the customer asks for, and most manufacturers refer to the AIAG or VDA manuals in their customer-specific requirements. If a customer does not specify one, the organisation may choose its method as long as it fulfils the purpose of the clause.
Do they replace the ISO 9001 records?
No, they come on top. An IATF plant still needs nonconformity reports, internal audits, management review and supplier evaluation; this section covers only the records the automotive industry adds.
Where can each customer’s specific requirements be found?
Each manufacturer publishes its own, and many are collected on the IATF Global Oversight website. They change often, so it is wise to review them at a fixed interval.
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Sources
Where each figure comes from
References to the official text in force. If a standard is revised, this page is updated and the review date says so.
- IATF 16949:2016 — Quality management system requirements for automotive production and relevant service parts organizations IATF · First edition, October 2016
- IATF 16949 Sanctioned Interpretations and FAQs IATF Global Oversight · Continuously updated
- ISO 9001:2015 — Quality management systems — Requirements ISO · 2015 ed., the basis of IATF 16949
- AIAG & VDA FMEA Handbook (industry reference, not part of the standard) AIAG and VDA · First edition, 2019